In the realm of metal forming, the Electro Hydraulic Servo Numeric-Control Press Brake stands out as a sophisticated machine that combines precision, efficiency, and versatility. At AIFOYIN, we specialize in manufacturing high-quality press brakes designed to meet the diverse needs of modern manufacturing. This blog will delve into the key components and mechanics of electro hydraulic servo press brakes, highlighting their significance in achieving optimal performance.

 Key Components of Electro Hydraulic Servo Press Brakes

 1. Machine Body

The machine body is the backbone of the press brake, constructed using an overall welded and processed structure. This robust design ensures stability and reliability during operation. To enhance performance, we utilize ANSYS finite element analysis software to analyze the main parts, ensuring that the machine can withstand operational stresses while maintaining precision.

 2. Electro Hydraulic Servo System

At the heart of the press brake is the electro hydraulic servo system, which includes servo valves and hydraulic cylinders. The system provides precise control over the bending process by adjusting the position of the sliding block with high feedback accuracy. This closed-loop control mechanism allows for smooth and stable operation, significantly improving repeatability and synchronization.

 3. Control System

The integrated control system is vital for managing the entire hydraulic system. Imported from Germany, this advanced control unit simplifies installation and ensures stable operation. It allows operators to program bending angles, adjust pressure settings, and compensate for any distortion in the workbench automatically.

 4. Grating Ruler

High-precision grating rulers are mounted on C-shaped plates on both sides of the machine body. These rulers provide accurate position feedback, minimizing errors caused by any distortion during the bending process. This feature is crucial for maintaining high bending precision.

 5. Automatic Compensation Mechanism

To address hydraulic deflection, our press brakes are equipped with an automatic compensation mechanism on the lower workbench. This system ensures effective compensation without dead zones, enhancing bending precision and stability over time.

 Mechanics of Operation

 1. Bending Process

The bending process begins with programming the desired specifications into the numeric control system. The operator inputs parameters such as bending angle, material thickness, and type of material. The servo system then adjusts the hydraulic pressure and position accordingly to achieve precise bends.

 2. Feedback Loop

As the bending occurs, real-time feedback is provided by sensors connected to the grating rulers. This information is relayed to the control system, which continuously adjusts the hydraulic pressure to ensure that each bend meets specified tolerances.

 3. Safety Features

Safety is paramount in any industrial operation. Our electro hydraulic servo press brakes come equipped with multiple safety features, including emergency stop buttons and protective guards to prevent accidents during operation.

 Conclusion

Understanding the components and mechanics of electro hydraulic servo press brakes is essential for maximizing their potential in metal forming applications. At AIFOYIN, we are committed to providing advanced press brake solutions that enhance efficiency, precision, and safety in manufacturing processes.

If you have any questions about our products or would like to learn more about how our electro hydraulic servo press brakes can benefit your operations, please feel free to reach out! We look forward to supporting your manufacturing needs with our state-of-the-art technology!